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Apollo 13: Giải mã chuỗi lỗi kỹ thuật và cơ chế sinh tồn ở khoảng cách 320.000 km

Vụ nổ bình oxy số 2 trên tàu Apollo 13 không phải là xui rủi ngẫu nhiên. Nó là kết quả của một chuỗi sai số tích tụ từ mặt đất: công tắc nhiệt 28V bị cấp nguồn 65V làm chảy lớp bọc dây điện. Một bài học kinh điển về kỹ thuật hệ thống và quản trị rủi ro.

1. Con số trần trụi và khoảnh khắc rung chuyển

21 giờ 07 phút ngày 13 tháng 4 năm 1970. Con tàu Apollo 13 đang lao đi trong không gian với vận tốc hơn 3.200 km/h, cách Trái Đất xấp xỉ 320.000 km.

Phi hành gia Jack Swigert nhận lệnh từ trung tâm điều khiển mặt đất tại Houston: “13, chúng tôi muốn các bạn bật quạt khuấy các bình chứa hydro và oxy”.

Chín mươi giây sau khi Swigert gạt công tắc, một tiếng nổ xé toạc không gian tĩnh lặng. Cả con tàu rung chuyển dữ dội. Đồng hồ đo dòng điện sụt áp nghiêm trọng. Trên bảng điều khiển, bình oxy số 2 báo dung tích về con số 0 tròn trĩnh. Bình oxy số 1 bắt đầu rò rỉ với tốc độ không thể đảo ngược.

Khi chỉ huy Jim Lovell nhìn qua ô cửa sổ nhỏ của khoang chỉ huy Odyssey, ông thấy một luồng khí trắng đục đang xả thẳng vào vũ trụ: oxy dưỡng khí và nhiên liệu cho các cell pin nhiên liệu đang bốc hơi sạch ra ngoài.

Chuyến đổ bộ Mặt Trăng bị hủy bỏ ngay lập tức. Nhiệm vụ duy nhất còn lại là đưa 3 con người bằng xương bằng thịt sống sót quay về mặt đất.


2. Cơ chế lỗi gốc: Chuỗi tích tụ sai số từ mặt đất

Các cuộc điều tra sau đó lột trần một sự thật cay đắng: sự cố không xuất phát từ ngoài không gian, mà bắt đầu từ một chuỗi lỗi ngớ ngẩn ở khâu chế tạo và kiểm thử dưới mặt đất suốt nhiều năm trước đó.

Năm 1965: Bình oxy số 2 ban đầu được thiết kế cho tàu Apollo 10. Trong quá trình tháo dỡ, một chiếc bu-lông bị bỏ quên khiến cụm bình bị rơi từ độ cao 5 cm, làm lỏng ống xả bên trong.
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Năm 1970: Trước khi phóng Apollo 13, bình oxy này không xả được bằng áp suất thông thường. Các kỹ sư quyết định bật bộ gia nhiệt bên trong để đun sôi và ép oxy lỏng thoát ra.
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Điểm gãy chết người: Bộ sưởi yêu cầu nguồn điện 28V, nhưng thiết bị dưới bệ phóng lại nối nhầm vào nguồn 65V. Các công tắc ngắt nhiệt tự động bị quá tải điện áp, dính chặt lại và không ngắt.
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Nhiệt độ bên trong bình vọt lên trên 537 độ C, làm chảy toàn bộ lớp nhựa Teflon bọc cách điện của hệ thống dây dẫn quạt khuấy.

Tất cả những gì diễn ra trong bình oxy số 2 lúc đó là một quả bom nổ chậm chực chờ ngòi nổ. Khi Swigert gạt công tắc bật quạt khuấy ngoài không gian, hai sợi dây đồng trần chạm vào nhau, phóng ra tia lửa điện trong môi trường oxy nguyên chất nén áp suất cao. Vụ nổ xé toạc lớp vỏ ngoài của khoang dịch vụ (Service Module), phá hủy luôn đường dẫn của bình oxy số 1 kế bên.

Hệ thống cung cấp năng lượng và dưỡng khí chính của con tàu tê liệt hoàn toàn.


3. Bài toán sống còn: Chiếc xuồng cứu sinh Aquarius

Tàu Apollo gồm 3 phần: Khoang dịch vụ (SM), Khoang chỉ huy (Odyssey) và Khoang đổ bộ Mặt Trăng (Aquarius).

Khoang chỉ huy chỉ còn đúng 15 phút điện dự phòng từ 3 viên pin nhỏ trước khi sập nguồn hoàn toàn. Ba phi hành gia buộc phải di tản sang Aquarius – một cỗ máy được thiết kế chỉ để nuôi sống 2 người trong 45 giờ trên Mặt Trăng, nay phải gánh vác 3 người trong gần 90 giờ trên chặng đường quay về.

Để sống sót, các kỹ sư tại Houston và tổ bay phải giải 3 bài toán kỹ thuật khắc nghiệt chưa từng có tiền lệ:

Bài toán 1: Khắc phục khí độc CO2 bằng băng dính và bìa hồ sơ

Con người hít thở oxy và thải ra carbon dioxide (CO2). Khi nồng độ CO2 trong không khí vượt quá ngưỡng an toàn, phi hành gia sẽ nhiễm độc và chết ngạt trước khi hết oxy.

  • Khoang Aquarius chỉ có các hộp lọc lithium hydroxide hình tròn, trong khi các hộp lọc còn sót lại ở khoang Odyssey lại có hình vuông.
  • Các kỹ sư ở mặt đất chỉ được dùng đúng những vật dụng có sẵn trên tàu: túi nhựa, bìa hồ sơ tài liệu chuyến bay, ống dẫn quần áo vũ trụ và băng dính xám (duct tape).
  • Họ dựng thành công một bộ chuyển đổi thô sơ (được đặt tên là “hộp thư”), đọc hướng dẫn từng bước qua radio để 3 phi hành gia lắp ráp ngoài không gian. Nồng độ CO2 lập tức tụt về ngưỡng an toàn.

Bài toán 2: Ép xung mức tiêu thụ điện xuống 12 Ampe

Aquarius chỉ chạy bằng pin hóa học, không có pin nhiên liệu. Để pin không cạn trước khi về tới bầu khí quyển Trái Đất, toàn bộ mức tiêu thụ điện phải bị bóp nghẹt từ 60 Ampe xuống còn 12 Ampe – chỉ bằng điện năng chạy một bóng đèn gia dụng nhỏ.

  • Tắt toàn bộ máy tính dẫn đường, tắt hệ thống sưởi.
  • Nhiệt độ trong khoang tụt xuống gần 3 độ C. Hơi nước từ hơi thở ngưng tụ thành từng mảng băng bám kín bề mặt thiết bị điện tử. Ba phi hành gia co ro trong giá lạnh, mất ngủ và kiệt sức nghiêm trọng.

Bài toán 3: Căn chỉnh hướng bay mù bằng đường phân cách sáng tối của Trái Đất

Mất máy tính và hệ thống định vị quán tính, việc khai hỏa động cơ để đưa con tàu vào quỹ đạo bay vòng quanh Mặt Trăng (Free Return Trajectory) phải thực hiện hoàn toàn thủ công.

  • Lovell điều khiển cần lái bằng tay, nhìn qua tâm kính ngắm quang học để căn chỉnh mũi tàu trùng khớp với đường ranh giới sáng tối của Trái Đất (terminator line).
  • Sai số vài giây đốt động cơ có thể khiến con tàu văng vĩnh viễn vào không gian sâu hoặc đâm thẳng vào tầng khí quyển với góc quá dốc làm bốc cháy toàn bộ phi hành đoàn.

4. Kết thúc và bài học đóng đinh về hệ thống

13 giờ 07 phút ngày 17 tháng 4 năm 1970. Sau khi tách bỏ khoang Aquarius và kích hoạt lại khoang chỉ huy Odyssey bằng nguồn pin ít ỏi còn lại, con tàu đâm xuyên qua bầu khí quyển Trái Đất. Bốn phút mất liên lạc vô tuyến trôi qua trong nghẹt thở. Ba chiếc dù hoa bung ra trên bầu trời Thái Bình Dương. Cả 3 phi hành gia sống sót an toàn.

Thảm họa hụt của Apollo 13 để lại 3 bài học đanh thép về kỹ thuật và vận hành:

  1. Lỗi hệ thống luôn bắt đầu từ sự thỏa hiệp nhỏ nhất: Một cú rơi 5 cm năm 1965, một nguồn điện sai áp 65V tại bệ phóng năm 1970 đã kích hoạt chuỗi sụp đổ dây chuyền suýt giết chết 3 con người ngoài không gian.
  2. Redundancy (Tính dự phòng) phải được tư duy vượt ngoài kịch bản định sẵn: NASA chưa từng lập kế hoạch dùng khoang đổ bộ Mặt Trăng làm xuồng cứu sinh. Nhưng chính sự am hiểu sâu sắc về nguyên lý hoạt động của từng linh kiện điện và ống dẫn khí đã cứu sống họ.
  3. Khi khủng hoảng nổ ra, gạt bỏ mục tiêu phụ và chỉ tập trung vào một biến số duy nhất: Houston đã hủy bỏ Mặt Trăng trong đúng 60 giây sau vụ nổ. Mục tiêu duy nhất chỉ còn là đưa con người trở về an toàn. Không có chỗ cho sự do dự hay tiếc nuối chi phí đã bỏ ra.
📜 Xem toàn bộ transcript gốc tiếng Anh (4,031 từ)

Văn bản phụ đề nguyên bản tiếng Anh trích xuất trực tiếp từ video của ColdFusion phục vụ tra cứu và đối chiếu:

today's episode is brought to you by skillshare hi welcome to another episode of cold fusion what do lasik surgeries and gps have in common how is cloud computing connected to invisible braces did you know that scratch resistant lenses were related to dust busters actually all of these things have nasa to credit for their existence yes from the scratch resistant lenses in your glasses to lasik surgery that rids you of those very glasses all are products of technologies developed by the national aeronautics and space administration or nasa as we call it contrary to popular belief that nasa is all about sending rovers to other planets and getting beautiful pictures in reality the space agency is a part of our daily lives and we don't even realize it still the primary job of nasa is the exploration of the universe a lot of you have probably seen the recent images of the mars rover landing getting the craft to land on mars was hard but it's exponentially more difficult to send humans into space and getting them back is even more difficult radiation and absence of oxygen and water escaping the earth's gravity and re-entering the earth's atmosphere are all factors that make space travel extremely perilous now imagine the scale of a disaster if an accident takes place in the void of space human lives will be lost in the vast emptiness forever this almost happened half a century ago in april of 1970 on apollo 13. what followed though is a marvelous story of human grit undeterred resolve on the spot innovation and unshakable perseverance a true story that is comparable to any edge of your seat sci-fi thriller you are watching cold fusion tv [Music] in the early 1960s when the soviets seemed to be winning the space race by first sending a dog and later a man by the name of yuri gagarin to space the then u.s president john f kennedy challenged america to the ultimate goal to put a man on the moon by the end of the decade the dream was fulfilled when neil armstrong stepped on the moon on july 20th 1969 for the apollo 11 mission earlier the apollo 7 8 9 and 10 missions had been sent to the moon but none of them involved a human landing on the lunar surface with apollo 13 nasa wanted to land astronauts in the framaro area of the moon this is a geologically tougher landing site and is supposed to have been formed by asteroid impact the apollo 13 mission the mission setup of the craft was in three parts the cone-shaped command module where the three men would be for most of the trip the spider-like lunar module that would carry two of the three astronauts to the moon and lastly the service module it was a large cylindrical craft with the main engines and oxygen tanks during the mission the service module would orbit the moon and rejoin with a jettisoned capsule that blasted off from the lunar module after the moonwalk was complete this all had to be perfectly timed a feed done by two on-board guidance computers one in the orbiting command module and the other in the lunar module like the previous two apollo missions the crew consisted of three men mission commander james lovell father of four and highly experienced command module pilot john swiggett a last minute step in for another astronaut who had been exposed to the measles and lastly lunar module pilot fred hayes a rookie who left his wife and three kids on earth for a mission being so interesting no one showed much interest when apollo 13 took flight at 2 37 p.m eastern standard time on april 11th 1970. in three and a half days the trio would be walking on the moon perhaps by now the last two apollo missions made a walk on the moon seem more like a walk in the park even the live telecast of the crew flying through space all the way to the moon wasn't broadcast by major networks but little did anyone know that within 10 minutes of the completion of the broadcast something would happen that would peak the interest of the entire world but for now things were going well while traveling at about 40 000 kilometers per hour the crew would perform an 180 degree turn to dock the lunar module and leave the spent main rocket behind they were now on their way to the moon [Music] everything was going smoothly quote we're bored to tears down here said joe the capsule communicator at 46 hours and 43 minutes but unbeknownst to the crew just a few meters below where they sat there were some cracked wires next to a highly flammable oxygen tank at 55 hours and 46 minutes the crew finished the tv broadcast in which the rookie fred hayes pulled a few practical jokes on his crew his favorite was to push the repressurization valve which produces a large banging noise they were now 322 000 kilometers away from earth four-fifths of the way to the moon at around this time jack turned on the fans to stare oxygen tanks one and two in the service module unfortunately for all on board the cracked wires were now exposed tank number two exploded with a bang they all looked at each other thinking fred hayes was playing another prank but this time fred was just as stunned as the other two at this moment the master alarm light and an electrical power failure warning was triggered houston we have a problem here these were the famous words that mission commander james lovell reported to mission control meanwhile down on earth mission control couldn't believe what they were seeing the warning lights indicated the loss of two of three fuel cells they were the spacecraft's primary source of electricity they realized that one oxygen tank was completely empty and the oxygen in the second tank was depleting the engineers at mission control were scrambling to figure out what was wrong there couldn't possibly be this many failures at once or the crew would be dead this is you fall back upon your simulation training and you start working the problem and you work at the best you can i was thinking that it was solvable and then i was coming to conclusion that i couldn't solve it and that wasn't a good feeling but to the dismay of the engineers monitoring on earth the catastrophic failures were confirmed within a few minutes and quite horrifyingly so when james lovell happened to glance out the left window he could see a gas leaking it was the oxygen from the second and the only remaining tank at this moment the crew knew that they were in big trouble amazingly they didn't panic as they knew that that would solve nothing we never panicked and and people often ask me why we never panicked and the fact is we could have bounced off the walls for about 10 minutes and when we finished we'd be back where we started from as the crew watched their precious oxygen leak out they realized that they would lose all oxygen and soon subsequently their last fuel cell they were now without electricity light and water 200 000 miles away from earth and still traveling rapidly in the wrong direction landing on the moon was out of the question now the first thing they had to do was correct their trajectory the explosion had shifted them off course and if they didn't correct they would still swing around the moon but upon their return they would miss the earth completely as the disaster unfolded the news media began picking up the story from abc news space headquarters there has been an emergency flight of apollo 13 some kind of explosion occurred in the spacecraft's main engine the explosion affected the spacecraft's main power system supplied by fuel cells and that means that their oxygen supply is in jeopardy and their water supply is officially turned critical the whole earth was now watching including the families of those in space i thought to myself something's wrong you know my dad's never coming back i'm never going to see my dad again and you know he's basically you know i basically felt at that point that he was dead with no propulsion possible from the damaged service module at one hour and 29 seconds after the explosion the decision was made from the monitoring engineers on the ground that the crew should use the lunar module as a lifeboat it wasn't going to be easy though how would the oxygen supply be maintained what would happen when power runs out was there enough food on the lunar module what about water how was the crew going to navigate back to earth all systems in the command module except the critical ones had to be shut down in order to conserve power this would drop the temperature inside the craft to below freezing and they didn't know if the guidance instruments could take that cold temperature the guidance system is like your eyes and your foot on the throttle and your hands on the steering wheel it's the information that gives you the ability to if you will steer from one point to another and so the question was would be instruments you'll be able to take the cold temperature with only 15 minutes of power and oxygen left in the damaged service module they all made their way to the lunar module thankfully in all of this there was one bright spot surplus oxygen in the lunar module but only for a while it wasn't an ideal situation but it was going to have to do the lamb was a flimsy looking spidery type vehicle the crew compartment had no amenities whatsoever it didn't even have seats the skin of the crew compartment was about 12 thousandths of an inch thick aluminum that would be like three layers of reynolds wrap put together you could easily if you were careless put your your boot or your foot right through that wall yes that's right if someone moved their foot the wrong way it could puncture the craft and their oxygen could escape and they'd all die meanwhile on the ground the manufacturers of the lunar module were hard at work calculating how long it could support the life of three people instead of two as it had originally been designed they calculated two days but how long would it take for them to get home nobody knew yet so the main question still remained how do you bring the three men back home [Music] they had two options the crew could use the main engine to try and get back to earth as quickly as possible but run the risk of engine failure or they could take an extra one to two days to use the moon's gravity and fling them back towards earth they decided to go for the second option they were going to go around the moon this involved using the lunar modules rocket which was never designed for this purpose but even less so with the command module still attached the center of gravity was now completely off so the controls no longer corresponded to the inputs given if you tried to turn left it would pitch up or if you tried pitching down it would go to the right it was like flying a fighter jet but with all the control labels switched they had no choice but to try a 35 second rocket burn was carried out to speed up the craft but the calculations made back on earth said that they would run out of power and water before coming home they needed more speed but how were they going to figure out how to get up to speed the onboard computer was very primitive for context this was a year before intel had invented the cpu microprocessor the apollo computer could only store a few thousand numbers in ram and its power was orders of magnitude less than even a basic nokia phone from decades ago because of this reason all the calculations had to be done on the ground and the instructions radioed back about when to fire the rocket at exactly what power level and for how long the crew had to copy the instructions precisely before they lost radio contact when they traveled behind the moon the calculations suggested that a burn of 5 minutes would cut 24 hours off the travel time but it might not have been enough after the first hour or so as we began to gather the data and we saw those data points you know heading down it became obvious that within you know an hour so that we weren't going to make it at that rate the biggest power consumer on the learner module is the guidance system merit feels it's essential to turn it off but lonnie and krantz fuel just as strongly it has to stay up and running so the crew can position the ship glenn if we don't get this thing powered down uh we're not going to make it and of course glenn uh was receptive and i said well let's see your data you know once you looked at the data and and the data was coming in you know it was obvious we weren't going to make it they decided to leave the guidance computer on for now and then turn everything off and float to earth in below freezing temperatures for three days to conserve water the crew had to cut down their intake to about a fifth of normal worse they were requested to not eject urine into space so they wouldn't disturb the flight's trajectory this meant that the crew had to store their waste in bags and practically stopped drinking water they became dehydrated cold sleep deprived and fred hayes developed a bladder infection and then a fever the other two crew members would wrap their bodies around him to keep him warm they were miserable by now the entire world was following the updates of apollo 13. if i may be serious for one moment and ask the entire audience for a moment of prayer for the crew men of the apollo 13 we'll hold silence for a moment please countries offered help and people across the globe prayed the world watched as a dangerous adventure unfolded an adventure that wouldn't be paralleled by any other in years to come but even so there were even more problems the three men were creating excess carbon dioxide that needed to be expelled or they'd suffocate the lunar module was running out of carbon dioxide filters but the command module had plenty of spares the only issue was that the openings of the two filters were not compatible so everyone had to get creative the problem was that we had these square canisters and in the lunar module the receptacle in which you put the co2 filters was round because the lunar module uses used round canisters or filters instead of square ones so our problem was how do we connect this square canister to a system that will only accept round filters with at least two more days of the journey still left the challenge however was that mission control could only build prototypes and the actual method had to be built by the crew as per the instructions from the ground even just describing the contraption was hard thankfully the crew managed to do so using plastic bags cardboard and duct tape even after solving the problems of power water food and excess carbon dioxide the biggest challenge still remained getting back to earth the touchdown was planned for the pacific but the craft could land in an unspecified range of hundreds of miles re-entry itself was a gamble coming home from the moon you had to come in and hit the atmosphere in a reentry quarter that was only two degrees wide a pie shaped wedge not any less than five and a half degrees not any greater than seven and a half degrees you had to come down that two degree wedge if you came in too shallow you'd skip out like skipping a stone on water if you came in too steep all that sudden deceleration would make you a fiery meteor over the sky for a few brief seconds because they were coming in too shallow and the guidance computer was still powered off the crew needed to course correct by hand they had to line up the earth in the center of their window and hope for the best i know that when that engine goes on that i'll never be able to keep the earth in the window by myself because these are what we call three attitude attitude controllers and pitch and roll and y'all i said you take your attitude controller and keep the area from going back and forth too much i'll keep i'll take my attitude controller and keep the earth from going up and down too much he said fine and then over on the side i had a couple of buttons uh one said start and one said stop these were buttons that directly connected the battery to the decent engine the one and only time they were ever used in the apollo program at the proper time jack said start i hit the start button the engine went on 14 seconds later jack said stop i hit the stop button and in between that time we juggled the earth you know up and down and sideways and then of course we waited the last challenge was to move back to the frozen command module and power up its controls before the final flight to earth this required the creation of new methods these methods would usually take months to be created but they were devised in three straight days by flight controllers under the guidance of flight director gene krantz the team on the ground were doing some of the most consequential engineering under a lot of pressure every calculation had to be just right [Music] with nine hours to go before re-entry they were traveling at thirty-two thousand kilometres an hour or twenty 000 miles per hour the crew wrote the instructions on whatever scrap pieces of paper that they could find on board this takes over two hours we knew early in the game that the power down levels would approach survival of the crew and the survival of the system the systems would get so cold that we were worried that possibly the batteries might freeze the propellant and the command and service module lines would freeze there was a good chance we would get the combined spacecraft home but when we brought up the command and service module it would be non-functional it was the end of the road but to everyone's relief as the crew threw the switches to power up the command module everything booted up the components had withstood the cold temperatures far beyond their design limits the crew jettisoned the service module as the service module drifted away for the first time they could see the true extent of the disaster the whole side had been blown off in the explosion but now there was another risk there was a possibility that their heat shield could have been affected by the explosion if it was damaged in any way it was likely that they would burn up in the atmosphere but the crew couldn't think about that right now as they had to jettison their lunar module lifeboat it was time for re-entry the flight finally entered the earth's atmosphere a communications blackout was supposed to last for three minutes as they turned into a glowing orb in the sky when the blackout didn't end after that everybody monitoring on earth became extremely anxious it was looking like the crew had perished upon re-entry then suddenly the words ok joe were heard after they crossed through the atmosphere the crew deployed their parachutes successfully they had done it a huge sigh of relief could be felt by all finally they splashed down in the pacific ocean on april 17th after 142 hours 54 minutes and 41 seconds of a perilous journey all three flight members got home safe and a million prayers from around the globe had been answered the apollo 13 accident review board investigated the disaster and later identified the reason being a short circuit it was discovered that when fuel tank number one was modified to be fitted in the apollo 13 spaceflight the voltage to the heaters in the oxygen tanks were raised from 28 volts to 65 volts dc unfortunately the thermostatic switches on the heaters weren't modified to suit the change the final test on the launch pad damaged the teflon insulation on the tank leading to the risk of a short circuit which in turn caused the explosion the command module is now kept in the kansas cosmosphere and space center in kansas while the lunar module is believed to have burned up in the earth's atmosphere the three crew members didn't get a chance to land on the moon again but mission commander james lovell became the first person to travel to the moon twice even though apollo 13 couldn't complete its mission of landing on the moon it's called a successful failure a successful failure because nasa managed to bring the entire crew safely back to earth on a damaged spacecraft the mission gave several lessons to the space agency in terms of engineering and spacecraft design this ensured future successes of polar missions the story of apollo 13 showcases the best of engineering and thinking on one's feet bringing three men back home from 200 000 miles out in space is a story for all time if you do enjoy this channel then i'm sure you enjoy learning and a great way to do that is skillshare skillshare is an online learning community with thousands of inspiring classes it's a place where you can learn new skills or develop existing interests i'm currently enjoying the course productivity for creatives build a system that brings out your best by thomas frank one thing that stuck out to me was the importance of having a professional mindset in creative work this simply means putting systems in place to get the work done in the course thomas references an interesting quote by the author james clear quote you do not rise to the level of your goals you fall to the level of your systems so whether it's launching men into outer space or doing creative work at home yeah it turns out that systems are important whether you're looking to fend off boredom or focus on self-care through creativity or just want to get more work done skillshare has you covered the first 1000 people to use the link in my description will get a free trial of skillshare premium membership and after that it's only around 10 a month so thank you so much for watching and also thanks for all the comments from my podcast appearance that i linked in the bottom of the last episode they all really mean a lot so next on the channel i have some interesting stuff coming up such as the origins of bitcoin and also what all the fuss is between the australian government and big tech so stay tuned for that anyways my name is de gogo and you've been watching cold fusion feel free to follow me on instagram and twitter and i'll see you again soon for the next episode cheers guys have a good one cold fusion it's me thinking [Music] you